DTS HEAT/COOL EXCHANGER

A heat/cool exchanger is due to heat up, cool down or keep process water temperature to the desired values, by heat or cool transfer between  fluid media. BRAM-COR Double Tube Sheet Heat Exchangers Mod. DTS are designed to maximize the efficency, while minimizing resistance to fluid flow through the exchanger thus increasing the performance.

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APPLICATION

• Production of Purified Water (PW) and/or Water for Injection (WFI) for pharmaceutical/cosmetic use and laboratories.

• Production of Ultrapure Water for microelectronics and other industrial fields.

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TECHNICAL FEATURES

  • Designed, automated and validated according to GAMP 5, fully compliant with the latest specifications of latest ASME BPE, international GMP, USP and Ph. Eur.
  • In-line measurement of process parameters (such as conductivity, temperature, pH)
  • Water recirculation during idle periods to prevent biofilm growth
  • Centrifugal booster pump in SS with electronic pressure transducers automatically regulating pump capacity
  • All surfaces in contact with PW are in certified AISI 316L stainless steel and in compatible materials according to applications
  • Equipment skids and control cabinets in AISI 304 stainless steel
  • Orbital and manual welds executed by qualified welders
  • Full traceability of all components
  • Sampling points after each treatment step
  • Comprehensive and standardized Commissioning & qualification package (FAT, IQ, OQ)
  • Reduction of microbial contamination through regular hot water sanitization
  • Possibility to produce WFI through Ultrafiltration unit (UF)
  • Can be combined with customized feed water pretreatment systems and with PW or cold WFI storage and distribution system.

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Automation

  • Functions operated by the PLC (Programmable Logic Controller):
    • Input of measured values and setting of limit values
    • Automatic Sequences (production, sanitization, …)
    • Control Functions (PID control for valves and speed of pump)
    • Alarm management and Verification of parameters
    • Input of measured values and setting of limit values
    • Output commands for digital and analogic values

    HMI (Human Machine Interface):

    • Display of machine state
    • Controls management
    • Verification of alarms
    • Set points inserting and limit values setting
    • Graphic interface

    SCADA (Supervisory Control And Data Acquisition) / SCADA SERVER:

    • All HMI values and controls
    • Data historicization
    • Historical alarms
    • Trend and Report
    • Recipes formulation / Batch
    • Data backup / Restore

    All automation systems can be in compliance to 21 CFR PART 11 or Siemens Operator Panel, through audit management and electronic signature. Access management included (user/password).

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Consumption monitoring

  • CROS Reverse Osmotic equipment is endowed with a Recycling system of the concentrate in order to obtain a higher recovery with a lower consumption of inlet water.
  • Features include:
    • Centrifugal booster pump in compliant materials, electronic pressure transducers automatically regulating the pump capacity;
    • AISI 316L Stainless steel membrane vessels;
    • Sanitary in-line instrumentation to monitor product critical parameters, such as conductivity, pressure, flow, temperature, pH.
  • CROS customizable configurations, are:
    • Single stage RO + Electrodeionization
    • Single stage RO + Electrodeionization + Ultrafiltration
    • Double stage RO – Double stage RO + Electrodeionization
    • Double stage RO + Electrodeionization + Ultrafiltration

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Technical Documentation

  • The Reverse Osmosis unit can also use the latest hot water sanitizable advanced membrane technology to remove up to 99% of dissolved inorganics and organics, colloids and particles.
  • CROS is available either in single or twin pass Reverse Osmosis, with additional permeate refining and disinfection systems, such as EDI module, gas stripping station, UV reactor, and Ultrafiltration module, according to the URS.

DTS HEAT/COOL EXCHANGER - Added Value

BRAM-COR SCADA software is typically configured on the validated WinCC Flexible platform, with optional support for A/B Rockwell, B&R, or EUROTHERM upon request. A secure access policy is implemented with three access levels, in line with 21 CFR Part 11. Each user must log in with a unique ID and password, which can be modified in real time by the customer.

✔️ Full compliance with cGMP & 21 CFR Part 11
✔️ Customizable for specific fluid filling needs
✔️ Compatible with CIP/SIP
✔️ Real-time monitoring and data logging
✔️ Scalable: manual to full automation
✔️ High-quality materials and robust construction

Related Machines/Systems

PRTW

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Distribution and storage

The BFIL Linear Filling Machine is designed to work seamlessly with other systems in a complete pharmaceutical production setup. These include solutions for water preparation, fluid distribution and storage, capping and sealing operations, visual inspection, and container integrity testing. Together, these systems ensure a fully integrated, high-efficiency production line that meets all regulatory and operational requirements.

The BFIL Linear Filling Machine is designed to work seamlessly with other systems in a complete pharmaceutical production setup. These include solutions for water preparation, fluid distribution and storage, capping and sealing operations, visual inspection, and container integrity testing. Together, these systems ensure a fully integrated, high-efficiency production line that meets all regulatory and operational requirements.

After-Sales Service

Maintenance

Regular maintenance is essential to ensure optimal performance, reliability, and compliance of your filling equipment. Our maintenance services are designed to minimize downtime, extend the life of your machine, and support uninterrupted production.

Spare Parts

We offer a full range of original spare parts for all BRAM-COR machines, designed for perfect fit and long-term reliability. With fast delivery, clear documentation, and expert support, you can quickly replace parts and minimize downtime.